Getting thick fluids to move in a precise and controlled way is no easy task. When it comes to high-viscosity materials like adhesives, creams, gels, or heavy lubricants, not all pumps are up for the job. A Hibar metering pump fits that role perfectly. Designed to handle fluids that don’t flow easily, this pump type has quietly become a reliable choice for industries that need accuracy without clogging up the works.
Thick Fluids, No Fuss
Sticky, gooey, and resistant to movement, high-viscosity fluids need a pump that can deliver the same amount each time without getting stuck. Traditional pumping systems often struggle to keep flow rates consistent when fluids resist pressure. But with a Hibar metering pump, there’s little drama. Its piston-based design offers positive displacement, which means it moves a set volume of fluid regardless of resistance. The result? Smooth, predictable output without hiccups.
This approach is common in Hibar systems found in sectors like food production, cosmetics, and pharmaceuticals. These industries deal with creams, pastes, gels, and other thick substances that need precise application. Whether it’s filling toothpaste tubes or loading battery paste into cells, the accuracy of a metering system is vital. And that’s where these pumps prove their worth.
Precision by Design
The standout feature of a Hibar metering pump lies in how it meters and dispenses fluids. There’s no guessing. A set stroke length and chamber size mean each cycle dispenses a repeatable volume. No more, no less. This makes it ideal for automated processes where one small misstep can throw off production quality or cause waste.
In practice, Hibar pumps operate with tight tolerances and require minimal adjustments. Because of their sealed, linear motion and controlled drive systems, they deliver accurate doses of high-viscosity fluids. Think of them as the mechanical equivalent of a steady hand during a delicate task.
No Splatter, No Waste
Fluid waste isn’t just messy, it’s costly. Whether you’re working with expensive chemical compounds or viscous food pastes, spillage and inconsistent dosing cut into profit. That’s why Hibar systems are built with precision valves and plunger assemblies that reduce drips and dead volume. There’s no spray-and-pray approach here. Instead, the fluid moves cleanly from the tank to its final spot without the chaos of backflow or pressure fluctuations.
In high-speed environments like bottling lines or battery cell assembly, avoiding waste is more than a nice-to-have. It’s essential. With the right setup, a Hibar metering pump can handle a wide range of viscosities without switching systems, reducing downtime and simplifying equipment needs.
Built for the Long Haul
Durability is crucial, especially when dealing with thick fluids that can wear down moving parts. These fluids often contain abrasives or react with certain materials. Hibar pumps are often built with corrosion-resistant metals and materials that can withstand challenging operating environments. This makes them ideal for repeated use over long cycles.
Furthermore, many Hibar systems facilitate easy maintenance. Changeovers can be quick, cleaning is straightforward, and parts are generally designed for long-term use. That’s not a sales pitch, just the reality of a pump that was made with industrial needs in mind.
Steady Flow, Even Under Pressure
High-viscosity fluids are notorious for resisting movement. They need pumps that can maintain pressure without stalling. That’s where positive displacement design pays off. Rather than relying on pressure to push the fluid through, a Hibar metering pump mechanically displaces it. This makes the flow rate independent of fluid thickness or line pressure.
Whether your operation deals with molten chocolate, silicone grease, or epoxy resin, you need a pump that doesn’t flinch when the going gets thick. Hibar pumps are chosen because they meet that challenge without a fuss.
Smart Choices in System Integration
In larger setups, compatibility counts. Hibar systems are modular and can often be tailored to suit a line’s speed, volume, and cleanliness requirements. That’s a practical win for operations where flexibility and repeatability matter more than bells and whistles.
It’s also worth noting that these pumps can be integrated with feedback systems for automated volume control, real-time adjustments, and cycle tracking. That brings added consistency without adding complexity.
Get Pumped Without the Pressure
There’s no need to wrestle with tricky fluids or patchy output. A Hibar metering pump handles thick materials with ease, giving operators confidence in every cycle. From dosage accuracy to system efficiency, the benefits are straightforward and hard to ignore.
Contact Unicontrols to see how Hibar systems can simplify your fluid dispensing process and keep your production flowing without the mess.